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As the iron and steel
industry has the input within almost all manufacturing
sectors, it plays an important role in the industrialization and
development of a country. It is a general tendency that the production and
consumption of steel are high in the developing countries and the
developed countries.
The foundations of Turkish industrialization were laid in 1930s. The
first integrated Iron and Steel Works (KDÇİ) began to operate in Karabük
in 1939, where Turkey produced raw steel for the first time. In order to
meet the demand for flat products, the second integrated plant, Ereğli
Iron and Steel Works (ERDEMİR) started production in 1965. In 1977,
Iskenderun Iron and Steel Works (ISDEMIR), Turkey’s third integrated
steel mill, came on line to meet the demand for long products and
semi-products.
Today, there are a total of
three integrated works, one (KDÇİ) of which is privately-owned and
located in Karabük; the other two are state-owned works located in Ereğli
(ERDEMİR) and İskenderun (İSDEMİR). These works have a total
production capacity of nearly 5.9 million tons per year. By the end of the
1950’s, the private sector began to invest in the steel industry. The
private sector’s first electric furnace steel mill started production in
İzmir in 1960. After 1970 private sector investments accelerated with the
establishment of many private electric arc furnaces (EAF). At present, the
Turkish steel industry has 17 electric arc furnaces, one of which is
state-owned, with a total installed capacity of over 14 million tons per
year.
In 1999 Turkey had a steel
production capacity totalling 19.9 million tons, and of this capacity,
16.5 million tons, or 83% was for long-steel products, which are mostly
used in the construction sector. Three million tons of the raw steel
capacity is directed to flat products, while the remaining 482 thousands
tons is directed to special steel products.
Raw steel production in Turkey rose to 14.3 million tons and Turkey
became the 17th largest steel producing country in the world by
the end of 1999. By product type, 80% of total steel production was
directed to long products, about 18.3% were for flat products and 1.7% was
for special steel in 1999. In terms of the production processes, 62.5% was
electric arc furnace steel, 32.5% was oxygen (BOF) steel and 5% was
siemens-martin steel were produced. Turkey’s share in world steel
production rose to 1.9% and consumption rose to 200 kilograms per capita
in the same year.
The iron and steel industry
has become one of the major driving forces in the development of Turkish
exports. Though recent economic crises in Southeast Asia and Russia had
negative effects on the sector, exports reached to $2.1 million in 1999.
The steel industry is the second most important sector in Turkish exports.
Classified by product groups,
long products accounted in value for 53% of the total steel exports in
1999. The share of flat products was 8.9% and the share of iron and steel
tube and pipes was 8.6% in total iron and steel exports.
In 1999 steel products were
exported to 149 countries in the world. In the same year, major markets
for Turkish steel exports were Italy, Israel, UK, USA, UAE and Greece.
In July 1996 Turkey signed an agreement with the European Coal and Steel
Community (ECSC) to mutually abolish customs duties on steel trade. In
accordance with the agreement, the EU will abolish customs duties on 630
items and Turkey on the other hand, will abolish customs duties on flat
products and special steels whose production is insufficient, and
stainless products and some special steels (498 products) which are not
produced by the industry at all. Turkey will gradually abolish customs
duties on the remaining 132 products (long products and special steels
which are produced). Both the European Union (EU) and Turkey will freely
determine customs duties on trade with third countries according to the
agreement. The agreement will be valid till the year 2001, when the ECSC
Treaty will come to an end.
Developments in the iron
& steel sector have also a positive influence on the growth of
production in iron or steel articles. Among iron or steel articles,
casting products have significant importance.
With the continuous demand
generated by the Turkish manufacturing industry, the casting and forgings
industry of Turkey has experienced booming development both in technology
and in market. Today there are 89 large-scale ferrous casting enterprises,
235 small and medium-scale companies and 1369 small scale, family-owned
casting companies, which are all privately-owned. There are also 20
state-owned foundries in industry. According to the figures of the State
Planning Organisation (SPO) in 2000, 1614 of these companies were
producing gray iron and ductile iron casting, 97 were steel casting and 2
malleable iron castings. Turkey has a total production capacity of
1,152,000 tpy. Turkish foundries which are able to produce every kind of
alloyed or unalloyed ferrous castings specialise in the production of cast
parts for domestic industries.
Where geographical
distribution of the sector is concerned, the major foundries, which are
all privately owned, are located in Istanbul, Kocaeli, Bursa, Eskisehir,
Bilecik, Izmir and Ankara. Small-scale family-owned casting companies are
widely spread in almost all regions of Turkey.
From 1990 onwards, the
foundry production of Turkey has shown a steady increasing trend due to
modernisation and capacity improvement investments.
According to figures of the
Foundrymen’s Association of Turkey, 695,000 tons of gray iron castings,
123,000 tons of ductile castings, 12,000 tons of malleable iron castings
and 101,000 tons of steel castings were produced in 1998. The total output
of the castings industry reached 931,000 tons in 1998. Turkish foundry
production has a share of 1.5 % in world production, ranking fourteenth,
and a 5.4 % share of European production, ranking fifth in the EU.
The remarkable increase in
casting production and exports is due to the increasing domestic demand
and government policies, which encouraged many entrepreneurs to invest in
the foundry sector. Turkish foundrymen have managed to improve
productivity with the use of new technologies and attain low production
cost with high quality. The ever developing Turkish foundry industry is
currently in a phase of expansion and at the same time aims production at
international standards.
At present, the Turkish
casting and forging sector has considerable competitive advantages
compared with European casting and forging sectors. In recent years the
Turkish foundry industry has become an important supplier to Europe which
has wide use of castings.
Parallel to the positive
developments in production, the Turkish foundry industry showed an
outstanding performance in exports. Exports reached a value of $692
million in 1999 and were composed mainly of castings for the automotive
and machinery industries. The European Union has a share of 67 % in the
castings and forgings exports of Turkey and Germany is the major customer
of Turkish castings among EU countries.
In welded and seamless iron
& steel pipes and tubes, which is also a significant sub-sector,
production reached 1,671,000 tons in 1998. Over 99.7% of annual production
of the iron & steel pipes and tubes is for welded pipes and tubes.
Today, Turkish welded pipe technology has developed quite well and
is able to produce its own technology. Turkish iron & steel
pipe sector has an important export potential in both production capacity
and product quality. Exports of the sector reached 185 million $ in 1999.
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